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Garrett Turbo for 2.0
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cavi_rs_94 Gender:Male
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Joined: 07 Jun 2007
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Location: in z26guys Garage

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1994 Cavalier RS Coupe
1989 Sunbird GT

PostPosted: Mon Aug 04, 2008 9:22 am    Post subject: Reply with quote

jowek70 wrote:
haha
you guys are great help regardless of how many thoughts i share on here to myself
but i checked my parts store for 88 sunbird gt injectors and radiator.....
the rad was $145 and the injectors were $53 a piece
and do you guys have any recommendations for intercooler size and brand?
and the same for bov's....
thanks for everything so far
i'm plannin on comin home today with the turbo and manifold


Well Like i said you might want to look into a 3.1 rad... cause it will drop your engine temp more then the 88 rad will. 53$ for what size injectors? I have a XSpower intercooler. Its bigger then my rad lol and its inlets / outlets are 3" ...... you dont need that big , mine is way over kill but im going to need it. Something like 2.5 inlet /outlet 460mm X 160mm X 90mm http://xs-power.com/nissan-single-intercoolers-2.htm <<<something like that one....BOV area everyone has their own opinion on what they think is better and what not so you might want to look into what everyone says and do your own research. Hopefully everything goes well with that turbo

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88ragtop wrote:
Jbodyconnection parts.. So light, it's like they don't even exist!

The Boosted GT
The N/A RS
V6's are nice but 4 Inlines just fine
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jowek70 Gender:Male
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Joined: 02 Feb 2006
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Location: kalamazoo, Michigan

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1994 Sunbird LE

PostPosted: Mon Aug 04, 2008 12:40 pm    Post subject: Reply with quote

ok well i'm headin to pick up the turbo in about 30 minutes
i'm pumped lol
but will the 3.1 rad drop in and bolt up to my cooling system?
i thought somebody said it was upside down compared to the 4 cyl..
and for intercoolers that size is about where i'm gonna go then
and for a BOV i'm still researching into them

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jowek70 Gender:Male
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Joined: 02 Feb 2006
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Location: kalamazoo, Michigan

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1994 Sunbird LE

PostPosted: Mon Aug 04, 2008 5:25 pm    Post subject: Reply with quote

just got home from picking up my turbo (and girlfriend lol)
its in pretty nice condition
pretty clean
very little play in the fan
all the goodies to hook it up
but i think the 4 bolts for the manifold aren't with it and the 2 bolts that hook up to the downpipe aren't with it either
but those should be easy to get
oh and i got a free intercooler too
the guy gave it to me cause he had like 300 of them
its for a volkswagon of some kind
pretty nice, needs some attention
but its dual core and pretty beefy
thanks for the help and be sure i'll need some more in the next few months

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cavi_rs_94 Gender:Male
V6z24.com is my god


Joined: 07 Jun 2007
Posts: 2756
Location: in z26guys Garage

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1994 Cavalier RS Coupe
1989 Sunbird GT

PostPosted: Mon Aug 04, 2008 7:00 pm    Post subject: Reply with quote

good to hear man Nice score on the free intercooler!!!
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88ragtop wrote:
Jbodyconnection parts.. So light, it's like they don't even exist!

The Boosted GT
The N/A RS
V6's are nice but 4 Inlines just fine
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eudidimuss Gender:Male
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Joined: 21 Jul 2008
Posts: 46
Location: rapid city, South Dakota

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1994 Cavalier RS

PostPosted: Mon Aug 04, 2008 10:19 pm    Post subject: Reply with quote

cool, well happy boosting!!
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slowolej
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Location: Central New Hampshire

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1993 Cavalier VL Coupe

PostPosted: Tue Aug 05, 2008 5:39 am    Post subject: Reply with quote

V6 radiator not like 2.0 'Bird radiator. Very, very different. Inlet and outlet on opposite sides. 88 - 89 2.0 3 core bird radiator does a helluva job cooling.

I don't buy new injectors unless there's absolutely no choice. Look for injectors sized between 27 and 30 lbs/hr on Ebay. Or try Lindertech. They've been around for years and they do a great job with reconditioning.

Plan ahead. The factory turbo cars return turbo oil into the block. The boss is cast in all blocks, but it's not drilled or tapped in N/A engines. You'll either need to add a return to the block or rig something up with the pan or fill pipe.

Good luck.
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cavi_rs_94 Gender:Male
V6z24.com is my god


Joined: 07 Jun 2007
Posts: 2756
Location: in z26guys Garage

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1994 Cavalier RS Coupe
1989 Sunbird GT

PostPosted: Tue Aug 05, 2008 8:57 am    Post subject: Reply with quote

slowolej wrote:
V6 radiator not like 2.0 'Bird radiator. Very, very different. Inlet and outlet on opposite sides. 88 - 89 2.0 3 core bird radiator does a helluva job cooling.

I don't buy new injectors unless there's absolutely no choice. Look for injectors sized between 27 and 30 lbs/hr on Ebay. Or try Lindertech. They've been around for years and they do a great job with reconditioning.

Plan ahead. The factory turbo cars return turbo oil into the block. The boss is cast in all blocks, but it's not drilled or tapped in N/A engines. You'll either need to add a return to the block or rig something up with the pan or fill pipe.

Good luck.


Ah my bad! Im pretty sure 93 or 94 bird a v6 rad will fit into ? if not sorry joe for the wrong info on that one, my bad!

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88ragtop wrote:
Jbodyconnection parts.. So light, it's like they don't even exist!

The Boosted GT
The N/A RS
V6's are nice but 4 Inlines just fine
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decyphex Gender:Male
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Joined: 17 Aug 2004
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1992 Sunbird LE
1992 Cavalier Z24
1995 Mustang GT
1985 Camaro
1993 Prelude Vtec

PostPosted: Tue Aug 05, 2008 9:42 am    Post subject: Reply with quote

cavi_rs_94 wrote:
slowolej wrote:
V6 radiator not like 2.0 'Bird radiator. Very, very different. Inlet and outlet on opposite sides. 88 - 89 2.0 3 core bird radiator does a helluva job cooling.

I don't buy new injectors unless there's absolutely no choice. Look for injectors sized between 27 and 30 lbs/hr on Ebay. Or try Lindertech. They've been around for years and they do a great job with reconditioning.

Plan ahead. The factory turbo cars return turbo oil into the block. The boss is cast in all blocks, but it's not drilled or tapped in N/A engines. You'll either need to add a return to the block or rig something up with the pan or fill pipe.

Good luck.


Ah my bad! Im pretty sure 93 or 94 bird a v6 rad will fit into ? if not sorry joe for the wrong info on that one, my bad!


Yes the rad will fit, but the inlet and outlet are in the wrong locations. The upper rad hose is on the left side on a 2.0 and the upper on a v6 is on the right.

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cavi_rs_94 Gender:Male
V6z24.com is my god


Joined: 07 Jun 2007
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Location: in z26guys Garage

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1994 Cavalier RS Coupe
1989 Sunbird GT

PostPosted: Tue Aug 05, 2008 9:58 am    Post subject: Reply with quote

ah ok lol
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88ragtop wrote:
Jbodyconnection parts.. So light, it's like they don't even exist!

The Boosted GT
The N/A RS
V6's are nice but 4 Inlines just fine
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hpjunkie Gender:Male
Mboard Overdose


Joined: 20 Jul 2007
Posts: 860
Location: Moncton, New Brunswick

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1990 Sunbird GT
1990 S10 Pickup
1980 Capri Ghia

PostPosted: Wed Aug 06, 2008 5:36 am    Post subject: Reply with quote

slowolej wrote:


Plan ahead. The factory turbo cars return turbo oil into the block. The boss is cast in all blocks, but it's not drilled or tapped in N/A engines. You'll either need to add a return to the block or rig something up with the pan or fill pipe.

Good luck.


Umm mine's the factory 2.0 turbo still, (for the moment) the oil return line from the turbo, goes to the pan not the block.

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slowolej
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1993 Cavalier VL Coupe

PostPosted: Wed Aug 06, 2008 6:48 am    Post subject: Reply with quote

Nope, it doesn't. Check again... it goes to a cast boss just above the pan directly below the turbo. There's no different pan for the turbo engine in 1990.

The hole in the block, center, is factory oil return. The fitting on the pan to the lower left of the factory return was added for a different turbo.

You can read that the fitting was added:
http://www.cardomain.com/ride/2138652
"just welded the wastegate shut LOL. 32 Lbs of boost later at spikes and a bad oil return line (we tapped the oil pan too low below the oil line so it didnt recirculate until the front end lifted aka BOOST !!) "

Notice the hole's not there in Decyphex's engine (image shamelessly stolen)?


I've been down this road several times.
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jowek70 Gender:Male
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Joined: 02 Feb 2006
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Location: kalamazoo, Michigan

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1994 Sunbird LE

PostPosted: Wed Aug 06, 2008 7:33 am    Post subject: Reply with quote

http://www.alldiscountautoparts.com/discountparts/buy.php?make_text=pontiac&model_text=sunbird&ml=sunb-gt-002&year=1988&part_name=radiator&brand_name=silla&make_code=PN

what are other ways of getting oil to it?
and for the rad, i think i'll just get a sunbird gt one like the link
i'll try to find some injectors somehow
thanks for the help
any future help or comments and concerns are appreciated

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slowolej
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1993 Cavalier VL Coupe

PostPosted: Wed Aug 06, 2008 12:02 pm    Post subject: Reply with quote

No reason you can't put the return in the pan. Many, many turbo installs do it like this. I have no idea what that guy was trying to say with boost spikes due to improper placement. If the oil can't get back to the pan you end up with blue smoke as the oil gets pushed into the exhaust past the turbo oil seals.

hth
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decyphex Gender:Male
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1992 Sunbird LE
1992 Cavalier Z24
1995 Mustang GT
1985 Camaro
1993 Prelude Vtec

PostPosted: Wed Aug 06, 2008 6:49 pm    Post subject: Reply with quote

jowek70 wrote:

what are other ways of getting oil to it?


Getting oil to the turbo....? Drill hole in a boss on the oil pump, tap/thread it, get brake line and run to turbo. Get flaring tool, get correct size fitting for other end of brake line, put it on brake line, flare end, thread into turbo. Oh and I forgot the bending part. Get a brake line bending tool and bend/organize/route the line how you want it under the hood.

Getting it out.....? Well basically what Shannen was saying. Either drill out the boss in the block (if it isn't already) or run it straight into the oil pan. I'll be doing the oil pan personally.

slowolej wrote:

Notice the hole's not there in Decyphex's engine (image shamelessly stolen)?



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jowek70 Gender:Male
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1994 Sunbird LE

PostPosted: Fri Aug 08, 2008 9:13 am    Post subject: Reply with quote

well today i'm goin to clean up all my parts and try to get some pics up of everything
thanks for the advice so far
i really appreciate it
after inspecting the intercooler further.......i found that it was made in germany for Audi and VW's with turbos......its dual core and honestly prolly close to 4 inches deep, prolly 6 or 7 inches tall and about 14 inches wide....pretty beefy....
the inlet and outlets are on the same side....dunno if that's better or worse and it has a few holes for mounting
but like i said i'll have pics up later today

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