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will_z24 
Dedicated Member
Joined: 28 Mar 2009
Posts: 143
Location: palmetto, Georgia

1993 Cavalier Z24
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I'm curious to what is involved in getting to the Intake gaskets. I know you have to pull the plenum and the vaccum gaskets but from there I'm pretty lost. Took her to the shop and both the vaccum and intake gaskets are bad and the price was nothing less of . I've pulled the plenum before so that's pretty easy, I'm just a bit lost on where to proceed next to get into the intake gaskets.
Basic socket set can get the job done I assume? |
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conbonx16 
Dedicated Member
Joined: 01 Oct 2009
Posts: 181
Location: eastpointe, Michigan

1991 Cavalier Z24
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Yea basic socket set. theres not to much more to do just unhook everything going to the lower and undo the bolts and pop it off.
If you can pull the plenum you can do the lower to. |
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kcarter82 
Addicted Member
Joined: 05 Aug 2009
Posts: 302
Location: Bloomington, Indiana

1992 Cavalier Z24 1990 Talon TSI
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Ya it is very simple. If you are going all the way to the Lower Intake Gasket, just remember where you pulled everything and put it back like you took it off. ie. Push Rods
Just be neat and organized and you will get it done very easily. 10mm on the plenum and I think 13mm on the intake. Don't hold me to that tho!
Make sure you use plenty of lubricant to ease anything that look like it's gonna give you trouble!
Almost all parts stores carry the Lower Intake and up kits, exactly what you need. Just remember where you took everything off and put it back like you found it and you will save yourself $300.00.
Look around on website, sure you can find a 'How-to' on entire gasket rebuild.
Just take your time. And if you doubt your skills, invest in a Hayes Manual..will cost ya $25.00, but will take you step by step on how to do it correctly. And if you ask nicely...you might be able to find someone that can scan and email you the couple of pages you need and save yourself 25.00, but the book is always good to have around.
Good luck and take your time can't stress that enough!  _________________
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patritim 
Addicted Member
Joined: 02 Jun 2007
Posts: 398
Location: Cascade, Wisconsin

1992 Cavalier Z24 1990 Cavalier Z24 1987 Cavalier Z24
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| Both the upper and lower intake bolts are 10mm. To get the lower off you have to remove the power steering pump, which is help on by 3 bolts behind the pulley, which are also 10mm. Just for reference there are 8 bolts holding the lower intake, it may come off hard after that because they use black rtv to seal the ends to the block. If you need any more info just PM me, I did this like 4 times in the last 2-3 weeks, so I should be able to give you a good step-by-step. |
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stevoelsupremo 
Post Whore

Joined: 15 May 2009
Posts: 1174
Location: Oshawa, Ontario

1990 Cavalier Z24 2006 Cobalt SS
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I took both gaskets off... You can pretty well do it without knowing anythign prior to; jus yeah.. be tidy lol
I washed out the UIM and some black shit came pouring out lol _________________
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