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91z24 
I lost count...

Joined: 24 Nov 2003
Posts: 3230
Location: Montreal, Quebec

1993 Cavalier Z24 1992 Cavalier Z24 1990 Cavalier Z24 1990 Cavalier Z24 1991 Cavalier Z24
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isaachayes 
Messageboard Junkie

Joined: 02 Jul 2006
Posts: 728
Location: JC, Missouri

1994 Beretta
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Scott's giving up burning chips? Grab a FIV.
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 Owner of the raddest 3500 plenum!  |
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scott0999 
Been there, posted that

Joined: 11 Sep 2004
Posts: 7989
Location: WI



1994 Cavalier Z24
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88ragtop
V6z24.com is my god

Joined: 01 Oct 2003
Posts: 2688
Location: Sicklerville, New Jersey



1988 Cavalier Z24 Convertible
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| scott0999 wrote: | | ok so I got some speed bleeders |
Scott, you should look into making yourself a pressure bleeder. They're great.
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fallenz24 
I lost count...

Joined: 14 Nov 2003
Posts: 3742
Location: Pensacola, Florida



1991 Cavalier RS 1990 Cavalier Z24 1987 Fiero SE
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scott0999 
Been there, posted that

Joined: 11 Sep 2004
Posts: 7989
Location: WI



1994 Cavalier Z24
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nope havent felt like working on it lately
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I burn chips and clean injectors, PM me  |
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autotech1117 
Member
Joined: 24 Feb 2008
Posts: 11
Location: New Holstein, Wisconsin



1990 Sunbird LE Convertible
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| hey scott, a little late in the conversation of what happened to your engine, but my input on that is the #4 piston being as clean as it is has to be a head gasket problem. coolant in the combustion chamber during ignition steam cleans the pistons and the amount on all the others looks normal. as for the valve if you are still running the 3400 fuel pressure regulator check it for leaking out vacuum port as thr hose runs to the map sensor and into the upper plenum right next to....... you guessed it #4 intake runner. when i rubuilt my sisters montana 3400 we found a bad/melted intake valve and didn't catch it then six months later stared having an extended crank and thats when we found it. i would just recommend checking it as to avoid problems in the future. hope this helps some
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scott0999 
Been there, posted that

Joined: 11 Sep 2004
Posts: 7989
Location: WI



1994 Cavalier Z24
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the HGs were fine, and the burning valves was because of basically no backpressure in the exhaust
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isaachayes 
Messageboard Junkie

Joined: 02 Jul 2006
Posts: 728
Location: JC, Missouri

1994 Beretta
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No back pressure? Uhm, you had a turbo on there! LOL Unless you were driving N/A with no manifolds!! lol.. If they were burning then it's too lean and the EGT are too high.
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scott0999 
Been there, posted that

Joined: 11 Sep 2004
Posts: 7989
Location: WI



1994 Cavalier Z24
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| isaachayes wrote: | | If they were burning then it's too lean and the EGT are too high. |
nope it was plenty rich the whole time.. it was run N/A for along time with no cat and dynomax ultraflo mufflers that are straight through. that with of course larger 2.5" pipe
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fallenz24 
I lost count...

Joined: 14 Nov 2003
Posts: 3742
Location: Pensacola, Florida



1991 Cavalier RS 1990 Cavalier Z24 1987 Fiero SE
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| scott0999 wrote: | | ...and the burning valves was because of basically no backpressure in the exhaust |
That's an Urban Legend. A valve usually "burns" for 2 reasons. 1.) Either the a/f was way lean and the valves couldnt handle the heat or 2.) The valve wasnt sealing completely and combustion gases were allowed to escape the cylinder. The hot gases then create a valley in the valve over time.
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 1990 Z24 - Modified 3100 ~ Recycled! Gave it's heart to the Fiero.
http://www.youtube.com/watch?v=y5fN2n1egmE
1987 Fiero SE - 2.8L turbo/Auto ~ Kaboom! 3100 / 4T60E swap complete! |
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scott0999 
Been there, posted that

Joined: 11 Sep 2004
Posts: 7989
Location: WI



1994 Cavalier Z24
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well whatever I have ls6 springs, lapped the valves, and a wbo2..
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phenolic
Addicted Member

Joined: 02 Sep 2007
Posts: 425
Location: Ohio, MI

1992 Cavalier RS Coupe
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Yea I would def say lean condition or valve train issues.
I have seen a situation arise when valves were burnt and the engine had the following:
5 angle valve job
machine fit valve to head seat
Proper springs with proper cam/lifter combination
Slightly rich tune (for error reasons)
Just about all the exhaust valves burnt. Later found out the stems on all the exhaust valves were SLIGHTLY bent holding them open just a tad.
.02
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Get in on the spacers!
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scott0999 
Been there, posted that

Joined: 11 Sep 2004
Posts: 7989
Location: WI



1994 Cavalier Z24
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figured I'd give an update
back to the valve thing.. it could of been from using the stupid flat shims. I have the LS1 shims in there now to keep the springs centered. there was some bent valves.
anyways I got a megasquirt to broaden my tuning horizons
I got the build it yourself kit. with many hours of soldering and lots of help from 91z24 I got it running
its nice how you can disable the o2 sensor at idle. these cars actually like 12.5 AFR at idle which is basically impossible with the stock ECM unless you run open loop. it also supports WBO2 which im taking advantage of. and no thats not just WBO2 logging, full WBO2 support
im still using the stock ECM for all functions except fuel and spark (VSS, A/C ect)
I also made an effort to fix my vacuum line setup a bit. I really like how the plenum-> FPR turned out
the MS has an onboard 2.5 MAP sensor, so I did a stock MAP delete too (check the pics lol)
from this:
to this:
harness adapter:
finished product:
new plenum->FPR vac line
wheres that map sensor again? lol
my plans next are to get a LSD and then the new turbo setup will begin
enjoy.
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isaachayes 
Messageboard Junkie

Joined: 02 Jul 2006
Posts: 728
Location: JC, Missouri

1994 Beretta
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Yeah just copper shims and no seats would allow things to get ugly I would think, and if the valves were bent then there you go that will burn em up.
Why did you go MS? What's the main reason?
I could assemble a MS myself easy, and probably if I had a spare ECM, and body harness make it to where it's a plug and play into the car, that you could remove and reconnect stock ECM if needed at any time. (of course I'd run it piggy back) but I'd need a base tune to get me going and some how get a wideband installed (maybe in stock location until it's dialed in and tuned for good?) since it's my DD. It would suck tuning for a few hours, then re-connecting the stock ECM back up for next day at work LOL. I have provisions to run dual sensors on the motor for both ECMs already (head has temp sender, and 3wire CTS, plenty of vacuum ports for another MAP, etc). That will be a project after exhaust is done probably. And the last "bolt on" to make this car faster with the stock engine.
Does MS1 do knock? If not I could use the piggy backed stock ECM and read that to see if I get any, but it wouldn't retard timing though.
My 3500 plenum vacuum ports consist of:
Stock port my Alternator -> (capped)
Evap port -> Transmission modulator/Vacuum ball
Throttle body -> FPR
Throttle body -> (capped)
I have enough for a vacuum gauge (not installed yet) and a 2nd MAP with no T's I would leave the stock MAP in my case since the ECM needs to read load to control the automatic trans. (same for CTS as TC won't lock if reads cold)
LOL @ the FPR line. That's just funny. But is cool and works! For the MAP you should run it UNDER the coil pack bracket so it looks better. Or run the line off the port by the alternator through the passenger side firewall as that's where the ECM is anyways.
So was it easy to mod the MS1 for spark control? Do you have full control or just something basic? The MS1 looks way easier to build than a MS2 and it's cheaper.
I wonder if there is any 3100/3400 base tunes out there for MS? I guess one could always view the 3x00 fuel and spark tables from DHP or whatever if someone had access to that and then plug in the same values into MS. In my case I'd start with a LG8 large port 3100 since that is what mine almost is aside from the 65mm TB & 3500 top hat it wears.
Looking good, bout time you had some progress! Need to get that thing boosting again soon!
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